Argent's Epoxy Washer System uses a thermosetting epoxy
film to permanently adhere metal washers to automotive
hinge assemblies. Our thermosetting washers provide a
number of process benefits; they simplify assembly,
eliminate potential quality issues from welding
operations, and don't require any special skills to
install.
Primarily used for 'doors-off' assembly processes,
Argent's Epoxy Washer System maintains door to frame
alignment for trouble-free door re-attachment later in
the assembly process. Our Epoxy Washers are supplied
conveniently on re-useable trays. Argent's Epoxy Washer
System is currently and/or has been in production at
Daimler-Chrysler, General Motors, Ford, Mazda and other
OEMs.
U.S. Patent/s: 6,669,428 & 7,143,895.
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fasten washers or locating-plates to: doors, hinges,
or frames - without welding
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conveniently reinstall doors after 'off-line
trim' and other 'doors-off' operations
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install washers to dirty or oily metal surfaces
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e-coat compatibility
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full cure in paint-cycle ovens
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high torque strength
Manufacturing processes outlined are for
illustrative purposes; our versatile system allows for
many possible uses.
1. Door aligned to
body
Operator loads door to tooling fixture. Door swings down
to body and aligns with door-hinges ( pre-attached to
body ). Operator installs temporary bolts and Epoxy
Washers; after cure, Washers will adhere to door-hinges,
preserving bolt location in slotted holes and overall
door alignment.
Door is left on body. Vehicle is sent through E-coat and
paint cycles. 'Washer' adhesive system cures.
2. Door removed for
'trim-out'
Operator removes door and recycles temporary bolts. With
the door removed, vehicle and door assembly can continue
concurrently without impediment from each other.
Door assembly continues off-line with trim. Vehicle
assembly continues with 'doors-off.'
3. Door re-attached
During final assembly, operator re-attaches door and
installs bolts through pre-located holes created by
Epoxy Washers; no realignment is needed.
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Epoxy
Washer Product Flyer
Epoxy Washer is supplied on re-usable trays
Epoxy Washer: Film Shown
Exploded View: Bonding washer to hinge assembly
Bonded washer allows for simple door re-attachment, post paint cycle